"DRIVEABLE" ARTICULATED Boom Lift Inspection Check List |
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Manufacturer: |
Model: |
Serial
Number: |
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Condition of Unit: | ||||||||||
<-Excellent |
<-Good |
<--
Fair |
<--Poor |
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Recommended Maintenance Inspection Schedule --> | Daily |
Weekly |
Monthly |
Quarterly |
BI - Annual |
Annual |
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Wash Machine | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check for Structural Damage & Broken Welds | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXX |
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Check Machine COMPLETE for leaks | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check ALL Torque Hub Grease Levels | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Steer Linkage for Loose, Binding, Worn or Missing Parts | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check KING PINS for Wear | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check WHEEL BEARING's for Lubrication and Free Running | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check ALL Tires & Rims for Damage, Cuts and Abrasion | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check FRONT END for proper Toe-In and Bushing Wear | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check TIRE PRESSURE (to recommendations in Factory Manual) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Lug Nuts for Proper Torque - (as Recommended in Manual) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check TORQUE HUB Bolts and Disconnect Caps (as recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Torque Hub & Drive Motor Mtg Bolts (as recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Drive Motor Brakes for Tightness & Leaks (as recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Adjust ALL Vertical Mast Cables, Chains - (as REQUIRED in Manual) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Flo-Divider End Caps for Tightness & Leaks | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check SWING BEARING for Damage & Tightness of Mtg Bolts | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check SWING Torque Hub & Dr Mtr Mtg Bolts (as recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check SWING Dr Mtr Brakes for Tightness & Leaks (as recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check LIFT CYL PIN(s) & Boom Pivot Pin for Wear and Broken Retainers | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check "BOOM RIZER(s)" all Pivot Pin(s) for Broken/Or Missing Retainers | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check ALL Hoses & Wire Harnesses Thru Pwr Trk for Cuts & Wear | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check MASTER & SLAVE CYL PIN(s) for Wear and Broken Retainers | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check ALL Hoses and Wire Harnesses for Cuts and Abrasions | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check ALL Limit Switch wiring Connections for Tightness | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check unit for any LOOSE SHROUDING or loose or missing parts | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check ALL Lower Control Switches for Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check ALL Lower Controls Wiring Connections for Tightness | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Power Track for Tightness and Alignment | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Telescope Chain(s) or Wire Rope(s) for Tightness | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Basket for Tightness, Alignment, Damage & Loose Attachment bolts | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Basket Entry Door for Positive Latching , Alignment and/or Damage | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Platform for ORIGINAL Factory Operations Handbook | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check ALL Upper Cntrl Switches for Proper Markings & Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Joysticks for Operation, Tightness, Damage & Mis-Aligned Micros | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check ALL Wiring Connections for Tightness | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check for Proper Wear Pad Adjustment & Loose Retaining Bolts | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Lubricate Boom and Telescope Chains | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Clean Hydraulic Oil Tank Breather | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Hyd Fluid Level and ADD (as recommended in Manual) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Change Hydraulic RETURN Oil FILTER and check for leaks | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Change Hydraulic Filter - (In-Line Pressure) | XXXXX |
XXXXX |
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Change Hydraulic SUCTION Filter(s) - (In-Tank) | XXXXX |
XXXXX |
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Check Lower Lift Cylinder Attachment Bolts | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Load Test "Overload Limit Switches" ensuring "Factory Specs" | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check for installation of ALL WARNING & INSTRUCTIONAL DECAL | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Ensure that ALL Safety & Warning Deals & Placards are on unit | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Hyd Pressure (Not to EXCEED Mfg Recommendation in Manual) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Grease ALL Zerks | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check ALL Lower Control Switches for Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check EMERGENCY Lowering Valve Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Hyd "EMERG-PUMP" Motor Assy for Fitting Leaks & Noise s | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check ALL COUNTER-BALANCED Functions for Drift & Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check ALL TWO-SPEED Drive Function Switches for Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Level System for Function and Drift | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Over-Load System for Function - (Test & Re-Set) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Outrigger Sys Inter-Lock Function - (Test & Re-Set) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Deadman Pedal For Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Emergency Power Function for Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check HORN Function for Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Hyd Pressures & Operation Speeds - (as Recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check for Proper Braking of Drive Function & Excessive Play | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check for Proper Braking of Swing Function & Excessive Play | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check Proper Operation Speeds - (as Recommended) | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Check for proper Control Valve Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Run unit thru "FULL CYCLES" for Proper Operation | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
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Give one more THOROUGH - "VISUAL INSPECTION!" | XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |