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"DRIVEABLE" ARTICULATED Boom Lift Inspection Check List |
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Manufacturer:
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Model:
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Serial
Number:
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Condition of Unit: |
<-Excellent
|
<-Good
|
<--
Fair
|
<--Poor
|
|
|
Recommended Maintenance Inspection
Schedule --> |
Daily |
Weekly |
Monthly |
Quarterly |
BI - Annual |
Annual |
|
Wash
Machine |
|
|
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check
for Structural Damage & Broken Welds |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXX |
|
Check Machine COMPLETE for leaks |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check
ALL Torque Hub Grease Levels |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Steer Linkage for Loose, Binding,
Worn or Missing Parts |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check KING PINS for Wear |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check WHEEL BEARING's for Lubrication
and Free Running |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check ALL Tires & Rims for Damage, Cuts and Abrasions |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check FRONT END for proper Toe-In and Bushing Wear |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check TIRE PRESSURE (to recommendations
in Factory Manual) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Lug Nuts for Proper Torque - (as
Recommended in Manual) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check TORQUE HUB Bolts and Disconnect Caps (as recommended) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Torque Hub & Drive Motor Mtg Bolts (as recommended) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Drive Motor Brakes for Tightness
& Leaks (as recommended) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Adjust
ALL Vertical Mast Cables, Chains - (as REQUIRED in Manual) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Flo-Divider End Caps for Tightness
& Leaks |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check SWING BEARING for Damage &
Tightness of Mtg Bolts |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check SWING Torque Hub & Dr Mtr Mtg Bolts (as recommended) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check SWING Dr Mtr Brakes for Tightness
& Leaks (as recommended) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check LIFT CYL PIN(s) & Boom Pivot Pin for Wear and Broken Retainers |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check "BOOM RIZER(s)" all Pivot Pin(s) for Broken/Or Missing Retainers |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check
ALL Hoses & Wire Harnesses Thru Pwr Trk for Cuts &
Wearear |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check MASTER & SLAVE CYL PIN(s) for Wear
and Broken Retainers |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check
ALL Hoses and Wire Harnesses for Cuts and Abrasionsns |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check ALL Limit Switch wiring Connections for Tightness
|
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check unit for any LOOSE SHROUDING or loose or missing parts |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check ALL Lower Control Switches for Proper Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check ALL Lower Controls Wiring Connections for Tightness |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check
Power Track for Tightness and Alignment |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check
Telescope Chain(s) or Wire Rope(s) for Tightness |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Basket for Tightness, Alignment, Damage & Loose Attachment Boltshment bolts |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Basket Entry Door for Positive Latching , Alignment and/or Damage |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Platform for ORIGINAL Factory
Operations Handbook |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check ALL Upper Cntrl Switches for Proper Markings &
Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Joysticks for Operation, Tightness, Damage & Mis-Aligned Micros |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check ALL Wiring Connections for Tightness |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check for Proper Wear Pad Adjustment & Loose Retaining Bolts |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Lubricate
Boom and Telescope Chains |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Clean
Hydraulic Oil Tank Breather |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Ceckk Hyd Fluid Level and ADD (as
recommended in Manual) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Change
Hydraulic RETURN Oil FILTER and check for leaks |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Change Hydraulic Filter
- (In-Line Pressure) |
XXXXX |
|
XXXXX |
|
Change Hydraulic
SUCTION Filter(s) - (In-Tank) |
XXXXX |
|
XXXXX |
|
Check Lower Lift Cylinder
Attachment Bolts |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Load
Test "Overload Limit Switches" ensuring "Factory Specs" |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check for installation of ALL WARNING & INSTRUCTIONAL DECALS |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Ensure
that ALL Safety & Warning Deals & Placards are on
unit |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Hyd Pressure (Not to EXCEED Mfg Recommendation in Manual) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Grease
ALL Zerks |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check
ALL Lower Control Switches for Proper Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check EMERGENCY Lowering Valve Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Hyd "EMERG-PUMP" Motor Assy for Fitting Leaks & Noisess |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check ALL COUNTER-BALANCED Functions for Drift & Proper Operationeration |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check ALL TWO-SPEED Drive Function Switches for Proper Operationration |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check
Level System for Function and Drift |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check
Over-Load System for Function - (Test & Re-Set) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Outrigger Sys Inter-Lock Function - (Test & Re-Set) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check
Deadman Pedal For Proper Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check
Emergency Power Function for Proper Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check
HORN Function for Proper Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Hyd Pressures & Operation Speeds - (as Recommended) ) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check for Proper Braking of Drive Function & Excessive Play |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check for Proper Braking of Swing Function & Excessive Play |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check Proper Operation Speeds - (as Recommended) |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Check
for proper Control Valve Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Run
unit thru "FULL CYCLES" for Proper Operation |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
|
Give one
more THOROUGH - "VISUAL INSPECTION!" |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |
XXXXX |